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    Re: KJ Raycing - Ninja 650 Crosskart Build
    #21
    Junior Member
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    Apr 2021
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    Gilbert, AZ
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    Front suspension & steering put together.

    Build38.jpeg

    View of the pedal box area. Brake reservoirs are Ninja 650 pieces.

    Build39.jpg

    Build40.jpeg
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    Re: KJ Raycing - Ninja 650 Crosskart Build
    #22
    Millenium Member darwinpayne2000's Avatar
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    Jan 2010
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    American Fork, UT 90 minutes from the sand
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    Man, that looks really nice. It will be a shame to get it all dirty when it's finished.
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    Re: KJ Raycing - Ninja 650 Crosskart Build
    #23
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    Apr 2021
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    Quote Originally Posted by darwinpayne2000 View Post
    Man, that looks really nice. It will be a shame to get it all dirty when it's finished.

    Thanks!

    Engine going in....

    Build41.jpeg

    Build42.jpg

    Build43.jpg

    Build44.jpg

    Build45.jpeg
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    Re: KJ Raycing - Ninja 650 Crosskart Build
    #24
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    Apr 2021
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    Gilbert, AZ
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    Rear suspension coming together....

    Fitted with a 52T sprocket. Skid shown here will clear up to 60T.
    Build46.jpeg

    Axle shafts are 18.75" 28-spline.
    Build47.jpeg

    Assembled axles with salvage OEM F-150 outers. 930 CVs are generic Mahle pieces but running .873" balls.
    Build48.jpeg

    Complete rear with 10" Fox air shocks.
    Build49.jpeg
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    Re: KJ Raycing - Ninja 650 Crosskart Build
    #25
    Millenium Member darwinpayne2000's Avatar
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    Jan 2010
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    American Fork, UT 90 minutes from the sand
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    Yeah, still looking good. Your picture reminds me that I still need to install an anti-sway bar on the back of my buggy.

    (sigh). I guess I better add that to the to-do list in the shop. Man, that list is getting long!
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    Re: KJ Raycing - Ninja 650 Crosskart Build
    #26
    Junior Member
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    Apr 2021
    Location
    Gilbert, AZ
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    Four-gallon fuel cell.

    Build51.jpeg


    Radiator overflow bottle is from a Suzuki DRZ400.

    Build52.jpeg


    Interior view. Using same battery spec from the Ninja 650.
    Hand shifter. Rod was up-sized to 5/8" od tube to get rid of flex.
    Cable routing. Ball valve is for a rear parking brake.

    Build53.jpeg


    Radiator (don't recall application) & original Ninja fan.

    Build54.jpeg


    Frontside radiator.

    Build55.jpeg
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    Re: KJ Raycing - Ninja 650 Crosskart Build
    #27
    Junior Member
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    Apr 2021
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    Gilbert, AZ
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    Few detail pics after final assembly....

    Build56.jpg

    Build57.jpg

    Build58.jpg

    Build59.jpg

    Build60.jpg
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    Re: KJ Raycing - Ninja 650 Crosskart Build
    #28
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    Apr 2021
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    Re: KJ Raycing - Ninja 650 Crosskart Build
    #29
    Duck in a Tux jimmyg's Avatar
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    Sep 2016
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    Bendigo AUS
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    That looks sooo good. Very compact also. Have you had a chance to drive it much yet?
    All dressed up and waiting for the beer to arrive.
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